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cy boiler with an economizer. If a steam boiler does not have an economizer, it can be retrofitted in the field. According to Kenneth McKelvy of Babcock and Wilcox, the rule of thumb is every 40°F (22°C)decrease in stack temperature equates to a 1% increase in boiler effi-ciency. A typical economizer can increase boiler efficiency by 4% to 6%.

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Boiler Energy Saving Tips. To ensure that the boiler is operating efficiently, TLV recommends that you do the following: Set a standard maximum percentage of excess combustion air. Set suitable minimum levels of fuel quality and viscosity to improve the efficiency of fuel combustion. Regularly measure and record fuel usage, exhaust gas

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Natural gas boilers operate at lower excess air (O2) and a different airflow requirement for stoichiometric combustion. Coal fired boilers normally operate with 3-3.5% O2 (about 20% excess air). Whereas natural gas boilers normally operate at 1-1.5% O2 (about 7% excess air).? Steam and exit gas temperatures. Upon switching from coal to natural gas, heat transfer characteristics of a boiler will be impacted.

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Improve Your Boiler's Combustion Efficiency - Energy

gas oxygen level to quickly identify energy loss trends that can provide early warning of control failures and allow data to drive your decision making. Combustion Efficiency for Natural Gas Excess, % Combustion Efficiency Flue Gas Temperature Minus Combustion Air Temperature, °F Air Oxygen 200 300 400 500 600 9.5 2.0 85.4 83.1 80.8 78.4 76.0

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Energy Cost Savings Calculator for Commercial Boilers

Base model - Values represent a 1,000,000 Btu/hour gas-fired, hot-water boiler operated for 1,500 full-load hours per year with a thermal efficiency of 80%. The performance of this standard unit is based on ASHRAE 90.1-2007. Thermal efficiency (E t) - Represents a boiler's energy output divided by energy input as defined by ANSI Z21.13. A boiler's thermal efficiency rating should be used to determine …

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